Posts Tagged ‘Chad Thorell’

The World of Custom Bronze Light Fixtures

Friday, August 20th, 2010 by Chad Thorell
Wisconsin Electrical Power Company - Milwaukee, Wisconsin

Wisconsin Electrical Power Company - Milwaukee, Wisconsin

This week’s topic is custom light fixtures.  I estimate that over the years, Historical Arts & Casting has made or restored well over 6000 light fixtures.  These lights have come in all different shapes and sizes.  From enormous monumental lights, like those found in Grand Central Terminal, to much smaller, but still incredibly beautiful and detailed residential lights. The majority of these lights have been produced in aluminum, bronze or cast iron.  Today, I would like to try and focus on the benefits and specific advantages of using bronze as the material of choice.

Bronze Light Fixtures - Modeled after light fixtures created for the Los Angeles Public Library - These light fixtures are located in a private residence in Layton, UT

Bronze Light Fixtures - Modeled after light fixtures created for the Los Angeles Public Library - These light fixtures are located in a private residence in Layton, UT

There is a perceived richness and quality associated with the word “bronze”, and rightfully so.  Throughout history bronze has been used for tools, weapons, marine hardware, sculpture and a myriad of other useful and beautiful objects.  For the majority of our products we use what is commonly known as 875 Silicon Bronze.  It is a copper alloy that is roughly 82% copper, 14% zinc and 4% silicon.  It is widely used in the sculpture industry because it has a low melting point of around 1950-2000 degrees Fahrenheit and is very fluid.  These natural characteristics lend themselves to the casting process.  It is also corrosion resistant and, if used in an exterior application actually creates a natural verde gris (green gray) patina over time that helps protect the metal.

Bronze Light Fixure - Columbia University, New York, NY

Bronze Light Fixure - Columbia University, New York, NY

It is easy to fabricate and can be welded, soldered, brazed or multiple pieces can be mechanically attached with matching fasteners.  Our goal is to make the connections as seamless as possible so even multiple complex parts look like one integral piece.   One of the best qualities about bronze is the variety of finishes that can be applied.  Bronze can be finished with a dark patina, a medium statuary or a light polish or grained finish.

(from l to r) Utah State Capitol, Salt Lake City, Utah - Kapalua Ritz Carlton Hotel, Maui, Hawaii - Private Residence, Salt Lake City, Utah

(from l to r) Utah State Capitol, Salt Lake City, Utah - Kapalua Ritz Carlton Hotel, Maui, Hawaii - Private Residence, Salt Lake City, Utah

These can be protected with lacquer or wax.  By using other chemicals you can also encourage (speed up) the verde gris finish or achieve a reddish brown mottled appearance.  We have been perfecting these finishes over time and provide finish samples for approval before finalizing the lights.  If you would like more information about the over 170 lights in our catalog or if we can help you design something totally custom – please contact us at (801) 280-2400 or go to our website www.historicalarts.com

Employee Profile: Chad Thorell – Controller

Tuesday, June 22nd, 2010 by Vanessa Pollard

The unique products we manufacture at Historical Arts & Casting are a direct reflection of the years of experience of our talented staff.  Their skill and dedication in this industry is unprecedented.

Our team of professionals and artisans include designers, estimators, project managers, sculptors, pattern makers, foundry men, fabricators, machinists, finishers, and a full compliment of office staff.

Here is a little bit of information about Chad Thorell, Controller.

Chad Thorell - Controller

Chad Thorell - Controller

Q: When did you start working for Historical Arts?

A: Oh gosh, 1987.

Q: If you could be the front man for any 80s hair band, which one would you pick?

A: Scorpions.

Q: What do you like about working for Historical Arts?

A: I like the people I work with & the uniqueness of the products we build.

Q: Why do you think HACI has employees work for the company for so many years?

A: Because we have many different opportunities to grow and use our individual talents.

Q: What is your favorite color?

A: Dark Indigo Blue.

Q: What is one of your favorite projects?

A: Restoring the lights at Grand Central Station Terminal in New York City.  I got to sleep in the terminal and during the night a zamboni comes out and cleans all the floors.  Just a memory I have.

Gold & Nickel Plated Chandeliers Located in Grand Central Station, NYC, NY

Gold & Nickel Plated Chandeliers Located in Grand Central Station, NYC, NY

Q: What are some of your outside interests and hobbies?

A: Snowboarding, even thought I have recently taken it up. I am a little league baseball coach, and I like woodworking, scouting, building bird houses & long boards.

Q: Any interesting Historical Arts & Casting stories?

A: I have worked in some of the most extreme weather.  I worked on a project in Sun Valley Idaho in the middle of winter and NYC Prospect Park in the middle of the Summer. I also met my wife at Historical Arts.

Snake Urn - Prospect Park, NY

Snake Urn - Prospect Park, NY

Q: If you could describe Historical Arts in one word, what would it be?

A: Extraordinary

Q: If we couldn’t find you in your office where would you be hiding?

A: The patternshop.

Q: What was the first project you ever worked on?

A: The State of Liberty Furniture of Liberty Island in NYC.

Q: What did you have for dinner last night?

A: Spicy McChicken & Rootbeer followed that with fries and a McDouble something…probably not the best decision.

Macfarlane’s Casting Catalog – An Exceptional Design Resource

Friday, May 14th, 2010 by Chad Thorell
MacFarlane's Castings Volumes 1 & 2

MacFarlane's Castings Volumes 1 & 2

Sometimes my life seems to be driven by electronic devices.  Computerized calendars provide “handy” reminders of things that “must” be done.  Email and telephone service follow me wherever I go and I am constantly barraged by digital media through the television, radio and internet. Don’t get me wrong, technology certainly has boundless benefits and creates efficiencies that would otherwise be impossible to achieve. But, as often as I can, I like to try and turn it off and pick up a book to read. For me, the more pictures a book has, the better. This may have a lot to do with the audience to which I am usually reading – a 3 year old daughter who loves ponies and rainbows.

Today, however, I would like to introduce you to a different kind of picture book. The book is entitled “MacFarlane’s Castings.” It is a two volume illustrated catalog of the metalwork that was created by Walter MacFarlane & Company. It depicts the growth and emergence of the foundry industry, during the industrial revolution. The casting process was being refined and beautiful ornamental metalwork became much more prominent.

The MacFarlane's factory (left and showroom (right).

The MacFarlane's factory (left) and showroom (right).

MacFarlane’s foundry was located in Glascow, Scotland and created a tremendous amount of the cast iron metalwork that decorated Europe. They were on the leading edge of metalworking during the late 1800’s. At the height of their business in 1903 the foundry and production plant had expanded to cover nearly 24 acres. Walter MacFarlane had trained as a jeweler in his youth and seems to have applied the techniques of quality, design and detail to larger scale ornamental metal. Thus, he created jewelry that seemed larger than life.

Catalog page showing light fixtures.

Catalog page showing light fixtures.

This catalog is an amazing collection. Its 600+ pages are filled with thousands of detailed drawings. It explores what was accomplished in cast architectural metal a century ago and inspires us with new possibilities. Historical Arts & Casting, Inc. acquired a rare original copy of this treasure and a few years ago decided to reprint it and make it available to architects and designers throughout the world. If you would like more information or would like to purchase a set of the “Macfarlane’s Castings” catalog, please contact our office. It is truly an exceptional design resource.

Time Well Spent

Tuesday, April 6th, 2010 by Chad Thorell

In today’s business climate you can almost expect to switch jobs several times during your career.  This phenomenon seems especially prevalent in construction and manufacturing companies.  During my career, I have been fortunate enough to “switch” jobs without switching companies.  I began working for Historical Arts & Casting at the “ripe” old age of 15.  There were 13 employees at the time and it was a great family atmosphere.  I was as excited as any 15 year old would be to have full-time summer employment.  To be entirely honest, I needed a job to pay for all the expenses that a 15 year old may have like saving for a car and car insurance.  My job consisted mostly of sweeping the shop, helping package product and running the “dumb” end of a tape measure.

Liberty Island Furniture

Liberty Island Furniture

Eventually, my big break came when we got an order to build the aluminum exterior furniture for the Statue of Liberty.  That’s when ornamental metalworking became interesting.  I learned some welding, grinding and basic pre-finishing skills.  I could patch and smooth with the best of them.  I was even entrusted to find a level and flat spot on the floor, where I marked off a two foot by two foot square and proceeded to grind off the bottoms of the table and chair legs to make them sit level.  I think the order was for around 100 chairs, 20 benches and 20 tables.  There were roughly 560 to be ground but it was like a mountain of legs.  I quickly learned that three legs are easy to level but the fourth one is the trick.  I finished up the pile just as I felt like I had gotten really good at it and then the summer was over.

Liberty Island FurnitureIt has been amazing to watch as Historical Arts has grown from 13 employees to over 50 and has successfully completed several multi-million dollars projects.  Over the years I have had the opportunity to be everything from a delivery driver and forklift operator to the Director of Tradeshow marketing and the Financial Controller.  Nowadays, I spend my time looking at lots of numbers and statistics and making them balance.  One statistic that really stands out to me is that our current employees have an average tenure of 10.88 years.  Great metalwork takes time and talent to learn and master.  As a whole we have over 500 years of combined metalworking experience.  That is simply amazing to me.  We have completed numerous projects in New York City and invariably when I fly there I see the Statue of Liberty and remember being a part of building something that has, and will stand the test of time.